Np208 Transfer Case Fluid

Passenger side drop, complete rebuild. Searching the. some times its stuck in rwd, sometimes its only in fwd and gets stuck on that. Automotive Technologies: Rebuilds,Performance Parts, A/C Repair. It had 150,858 miles exactly. This is the nearly indestructable all gear to gear transfer case as. The New Process Gear NP208 transfer case was an innovative aluminum, chain-driven transfer case used in a variety of vehicles from the big three American automakers. The 242 premiered in the XJ Cherokee / Wagoneer and MJ Commache as the SelecTrac option. This can be done without a press, and with basic tools. Additionally, if the transfer case fluid level is low, the entire transfer case should. If you've been experiencing difficulties with your NP246 transfer case, know that you're not alone. The NP208 is an aluminum case 2. The transfer case isn't that bad to work on, but usually you have to put a lot of parts in them plus…the 246 has a factory engineering defect. This transfer case has been remanufactured at our state of the art facility using the latest advancements in aftermarket technology. 2L 8 -cyl Engine Code [Y] Y) and get free shipping. The old notorious used car dealers used to use this trick in engines to clean out the sludge and gunk. And there's not much to be filter in a transfer case as far as I know. NP208 The NP208 is a chain driven part time transfer case. Your transfer case may be indeed cracked but I would still get a second opinion. Next I drained the fluid from the transfer case and pulled both drive shafts. NP208 The NP208 is a chain driven part time transfer case. If you have purchased your vehicle used the very first order of business is to double check the tire diameters. Multi-Vehicle Transfer Case Fluid;. If the manual transmission or transfer case indicates use of DEXRON-VI, then, of course, it should be used. I mean, it's right next the transmission, might as well change out the fluids on it! It's a really easy job, and takes about as long as it does to swap out the transmission fluid. Now let’s take a look inside the MP3010 transfer case. Replacing this fluid at appropriate intervals can help prevent premature wear and damage caused by contaminated or broken-down fluid. some times its stuck in rwd, sometimes its only in fwd and gets stuck on that. This helped them last longer. The adapter assembly fits 1971-1984/85 GM NP205 transfer case. There are 4 different types. Haha well I've priced everything out that I'll need for a full rebuild of the transfer case, and let's just say that a remanufactured one is definitely the way to go! The funny thing is, driving through town today the transfer case stopped making noise! I'm not sure if this is a sign of impending doom, but I'm not going to wait around and find out. The case was installed in Chevy Blazers, Suburbans and Tahoes from 1987 through 1998. The NV241 transfer case is a sturdy part of your Jeep that you have to be able to rely on when the going gets tough. Maximizer 4x4 TH350 1982 & Later 208 NP Transfer Case 4-Bolt Dust Cover Non Lock-Up (Chevrolet V8, 4. Re: Transfer case and differential fluid change. Pull the fill plug,the top one,and see if anything comes out. Transfer Case Express handles transfer cases and only transfer cases. Find Shifters, Transfer Case and get Free Shipping on Orders Over $99 at Summit Racing!. As best as I can tell the front wheels are still getting no power. The problem with merely replacing the case won't solve the problem. GMC Transmission Data Figuring RPM to MPH. NP241C Transfer Case Problems. Otherwise, I am thinking that it isn't pure coincidence that I changed two wheel brgs in the past two weeks and now I have a bizarre front end noise that I didn't have before I did the passenger side. NP-208C Transfercases, Chevy NP208 Transfer Case, Chevy 208 transfercase, New Process 208 transfer case - The NP208 case is similar to the NP203 and 205 cases, sharing a number of applications between them, though on the 208 the casing is made out of. If you lay your old and new transfer case out side by side, and look at the location of the speedometer hole, you will see that the Eagle output shaft housing is rotated about 30 degrees counter clockwise with respect to the Jeep case. I do a lot of t-case services and diffs every day. 2) Undesirable full-time operation. The Jeep NP 231 transfer case was introduced in the 1988 model year. 40 + years of experience in transfer case industry, our transfer cases include a warranty based on your needs. The NP231 Transfer Case My Jeep has the NP231 transfer case. MemphisTransferCase. We are Mercedes Benz and BMW Transfer Case Specialists and passionate automotive enthusiasts that only sell the highest-quality transfer case parts at incredibly competitive prices,. We found the transfer case overfull, and the trans low on fluid. All engine fluids, transmission, radiator, etc fluid are fine and are not the same color. This made it look good, but the crap that it broke loose would usually damage the engine. The R&R for the LD transfer case should be very similar. anyway i just need to know what type of fluid i need to put in my tcase. what one is it? also im in michigan and its starting to get alittle chilly so im thinking gear oil might be to thick. M1009 CUCV, I did a transmission filter change and a transfer case drain last night. This unit can have issues with premature case failure caused by the oil pump housing wearing a hole in the case, causing loss of fluid and transfer case failure. 40 + years of experience in transfer case industry, our transfer cases include a warranty based on your needs. The NVG 226 provides five modes, Auto 4WD, 4 HI, 4 LO, 2 HI and Neutral. I was going to change the transfer case fluids, but I'm not sure which transfer case I have. Overhaul the unit yourself, purchase the parts from Midwest. Do I put gear oil or transmission fluid in my transfer case for my 1991 Z71? The truck has set up for a couple of years and I need to change it. When removing the transfer case, cover the transmission output shaft and seal area to prevent contamination. WarlVlachine, Sep 15, 2019. So here it goes, my 04 has this clunking noise when you first accelerate. When it's in four wheel drive it jumps out of gear. Are you having problems with your NP205 transfer case and need a rebuild kit or replacement parts? We offer quality professional New Process model NP205 transfer case parts and rebuild kits that are designed. Going to replace the fluid in my transfer case on my Jeep Grand Cherokee 5. Transfer Case Rebuild Manual 208 C Read/Download NP208 Transfer Case Reassembly Part 1 use a heat gun when you try to remove stubborn. High-range is for normal-speed operation. Whether you're looking to repair or replace, find it here with free shipping for all orders over $75. Re: Transfer Case Chain Noise Looks as if it may have run dry on fluid, and the chain stretched and eventually slipped a tooth on the front output sprocket. SOURCE: what type of fluid goes in the transfer case on a. Provide rear gear ratio & tire size when ordering. What model transfer. Transfer Case Lubricant Selection By David Newton Preface: Many times the question is asked as to what fluid is appropriate for use in the GM transfer cases in the four-wheel drive vehicles bounded by the 2500HD and 3500HD series. This hole is so small that most customers & truck owners never see oil on the ground but until it's too late. and heat transfer mechanisms (conduction, diffusion and a. I finally decided to do my Jeep NP231 rebuild. Transfer case operating ranges are selected with a floor-mounted shift lever. Fluid capacity is listed in the service manual as 4 pints (2 quarts). Remove nut retaining transmission shift lever assembly to transfer case. After wheelin' and turning my truck into a submarine I replaced all the fluid in the truck. REMOVING EXTERNAL COMPONENTS. The fluid in the transfer case serves as both lubricant and helps to keep the internal components cool and turning smoothly. Additionally, if the transfer case fluid level is low, the entire transfer case should. About the NVG246 Transfer Case The NVG246 transfer case is a 2-speed unit. Trucks used for normal on-off road work should have the transfer case oil changed at 24,000 mile intervals. Whatever the use, a transfer case is an important part of many different types of vehicles. The NP219 was a full-time 4wd transfer case. Shop a wide range of Jeep, truck and SUV Transfer Case and related parts for your vehicle. The question I have is; how much does the transfer case weigh? I read somewhere that they are 85 lbs. 3Lt Manual transmission with the NP21 transfer case. professional quality; includes plastic fork inserts. 3: Drain fluid from the transfer case before removal. This is my first 4x4. Even with its dual yoke capacity, this assembly has a love-hate relationship with many vehicle owners. Also, where can I get a pump to suck out my gear oil in my differentials and it's a very tight spot to try and pour the fluid in via a funnel, so how do I fill my differentials back up with gear oil?. Was doing routine maintenance on my 1983 GMC, half-ton, 4-wheel drive p/u truck. New Process NP231 Transfer Case Parts 1987-06 Wrangler, Cherokee & Grand Cherokee. np208 atf fluid Can anyone confirm exactly which atf fluid goes in the transfer case. Get product details, choose a store, and get directions. (NP-273D Transfer Case for Sale!) Call 901. When it's in four wheel drive it jumps out of gear. Requires a drivers side door and rear differential repair. Rotating a transfer case up or down from the factory location has its advantages as well as downsides: Clocking your transfer case up is often done as it easily increases ground clearance under your transfer case. Next I drained the fluid from the transfer case and pulled both drive shafts. 1 of the 205, I think, which is advantageous. I wouldn't worry about changing the filter. Because the chain and the gears work continuously to provide power, they need to stay lubricated to keep cool. Came out of a 1995 Chevy K2500 vin F with RPO code L56 HD engine. The Merchant Automotive 10001 Transfer Case Pump Upgrade Kit with Fluid for your 01-07 GM 6. I'd like to drain this old ATF out and fill with new ATF. Begin by draining the transfer case oil and removing the external components. This is especially evident in New Venture/New Process 136, 149, 236, 246, 261 and 263 transfer cases. I usually use an adjustable wrench but I think its 1" or right around there. NP 231 Transfer Case. 94 Engine Motor 3. A suction gun. Luckily, you can count on professionally trained component shop technicians at each and every one of our state-of-the-art gear shops. Put half of the limited slip additive into the first bottle of t-case fluid (easier to get it in there) and dump the whole quart in. Provide rear gear ratio & tire size when ordering. Still has fluid in it, no leaks, works good no slippage. The NP 205 uses 85W-140 gear oil. Order Chevrolet K10 Transfer Case Seal online today. You will find a circular identification plate attached to the rear of the case, in the center. Trick T-case Tips. I used Mobil 1 75w140 with the limited slip additive for the diffs. With over 19 years experience in transfer cases, the Transfer Case Store is an industry leader in high quality, pro grade remanufactured transfer cases. The overall length of the NP208 case is 12"-13" from the face of the case to the rear output yoke's center on fixed yoke models. Was doing routine maintenance on my 1983 GMC, half-ton, 4-wheel drive p/u truck. Rotating a transfer case up or down from the factory location has its advantages as well as downsides: Clocking your transfer case up is often done as it easily increases ground clearance under your transfer case. It removes heat and lubricates the internal parts in the transfer case, keeping its gears cool and turning smoothly. Some of the parts in one trans may make it in to the other trans, but that will be discussed when the time comes. Used car dealers may have mismatched the tires to make the sale. What transfer case do I have in my 2004 Chevy Silverado 5. The Quadra-Trac used a passenger side front and rear output. The mode is full-time all wheel drive. SLOWLY lower the transmission and transfer case, watch for binding or pulling of any electrical or mechanical connections, then remove the transfer case vent from the clips on the transmission. All Jeeps w ith NP-208 Transfer Case. its an np208 in an 85 burban. RANDYS selection of Zumbrota remanufactured transfer cases includes options for multiple engine and transmission types in GM vehicles, including. Note the spline. I went to my local Jeep dealer and I had to argue with the parts person regarding my NV245 transfer case on my 06 Overland 5. It was thick and nastified (all green and water contaminated). Our award-winning history of innovation and expertise ensures we provide quality craftsmanship as we serve our customers with knowledge and integrity. bits of metal coming out) and new fluid will help keep things operating smoothly. The NP208 transfer case is similar to the NP203 and NP205 cases, sharing a number of applications between them, though on the 208 the casing is made out of aluminum rather than iron. np208 atf fluid Can anyone confirm exactly which atf fluid goes in the transfer case. So I'm trying to change the fluid on my NP246 autotrac transfer case, and the location for the fill plug does not seem right Number 22 in the. The best used Chevy transfer cases. The NP205 gear driven transfer case is considered by many to be the king of bulletproof. How to fill a differential or transfer case the easy way. What are the two long studs at the 11 o'clock position for on the rear axle??? Transfer case just took a few minutes to drain and fill. 1985 Dodge Power ram with a 360. com Global Shipping Available! Electric shift motors and sensors are NOT included with any transfer case shipped to customers. The case was installed in Chevy Blazers, Suburbans and Tahoes from 1987 through 1998. I just changed the fluids in my transfer case and front/rear differentials. Now let's take a look inside the MP3010 transfer case. Thats what i run in all my 208's and they work fine. its an np208 in an 85 burban. Requires a drivers side door and rear differential repair. Hummer transfer cases run very hot and burn fluid. Midwest provides a machine case protector plate to solve this problem. NP1,NP2,NP3or NP8. 02 Bravada Transfer case problems Bravada Car Forums. Feel free to ask your sales associate if you qualify for one of our extended warranty upgrade options. Assuming you are looking for a replacement transfer case for your Chevy, you definitely stopped at the right website! We have a large network of warehouses all across the US and Canada that we ship out of, so finding the right transfer case for you should be a snap. If I am stopped, it will engage just fine. The Select Trac option on the Jeep Cherokee gets you the New Process NP 242 transfer case. Dylan Dodge Dakota JOIN HERE 3/12/2017 23:51:56: RE: Transfer Case fluidATF or what? IP: Logged Message: Would the fluid in the transfercase be the same in and with a standard transmission on as an auto: i love pron. UPGRADED New Process 246 261 263 Model Transfer Case Saver by Adapt-A-Case. Rebuilt and Remanufactured Transfer Cases Backed With Up to a 7 Year Unlimited Warranty We carry a full line of remanufactured and tested transfer cases backed with our up to a seven year unlimited mileage parts and labor warranty. There are only 2 plugs on the back of the transfer case: the lower one is for draining and the upper is for filling. I have a good working transfer case fore sale. I have found that my transfer case runs quieter, cooler and it is easier to shift. There are only 2 plugs on the back of the transfer case: the lower one is for draining and the upper is for filling. 8L, 2016+ Replace your stock drain plug with this Magnetic Drain Plug to catch small debris and help extend fluid life. V8 (auto-locking hubs and 3-speed 727 auto trans)I plan to change out the Transfer Case fluid. tech technical article by BillaVista at BillaVista. Sounds to me like me case is overfull of ATF. 6L Duramax is the best upgrade you can make to your GM transfer case (model 136, 146, 246, 261, 261HD, 263HD, 263XHD, 261XHD) to prevent the ever increasing problem of pump rub. are two Click to see Suzuki Samurai Transfer Case Shift Pattern with large view. On the NV transfer case, the gear cases, retainer, and extension are all of aluminum. A straight line shift pattern is used. I usually use an adjustable wrench but I think its 1" or right around there. The transfer case can also make noise if the unit is low on fluid. Transfer Case Parts - Suzuki, Samurai, Sidekick NP 271 / 273D Dodge Transfer Case NP208-K, Mode Key and Spring Kit, Multi. Block, GM 400 transmission, ('85-up) to 208 transfer case and Output Shaft 82-Up. I went to my local Jeep dealer and I had to argue with the parts person regarding my NV245 transfer case on my 06 Overland 5. Some sort of oil came out of both the tranny and transfer case. Or actually, to the rear of the case. NP1,NP2,and NP3, are the same 88861800. The NP 242 transfer case can be switched between 2wd and either 4wd mode at any speed simply by moving the lever. Single transfer case that features a 4. This transfer case is a direct replacement for the Jeep. Because the chain and the gears work continuously to provide power, they need to stay lubricated to keep cool. With over 19 years experience in transfer cases, the Transfer Case Store is an industry leader in high quality, pro grade remanufactured transfer cases. Great upgrade from your wimpy NP208 or NP241 aluminum transfer case. These are in the chevy and gmc 2500's and 3500's If you have a 263XHD t-case in your vehicle there are a few things that you should know about them and know about working on them. There are only 2 plugs on the back of the transfer case: the lower one is for draining and the upper is for filling. transfer case to adapter gasket fits mp3023 mp1625hd mp1626xhd mp1222ld mp1225hd mp1226xhd nv120 np126 np133 np136 np149 np208 np226 np231 np233 np241 np242 np244 np246 np247 np249 np261 np263 bw1372 bw4445 bw4446 bw4447 bw4472 bw4473 bw4485 bw4493. Find many great new & used options and get the best deals for Th400 to Np208 Transfer Case Adapter Turbo 400 NP 208 Fits 6 Bolt Only at the best online prices at eBay!. I went to my local Jeep dealer and I had to argue with the parts person regarding my NV245 transfer case on my 06 Overland 5. NP203 The New Process 203 was used in GM, Ford, and Dodge through the 70's behind auto and manual transmissions. Does anybody know what kind of fluid the 246 transfer case takes? 2007, 1500, hemi, 4x4, auto, electric 4wd shift. It's time for a fluid change. REMOVING EXTERNAL COMPONENTS. Re: Transmission/Transfer Case fluid 02-06-04 05:03 PM - Post# 385748 In response to Zeitler On the back side of the transfer case you should see two metal plugs, one toward the bottom of the case, to drain it if needed, and one about half way up, remove the plug and fill it up to or very close to the level of the higher plug. A suction gun. Beefing the NP231 Transfer Case. Once you feel you can access the top nuts on the transfer case, remove the bottom 4 with the 14mm or 9/16" wrench. Filthy Motorsports is an authorized dealer of SCS and Atlas off-road 4x4 transfer cases for use in all forms off off-road racing from rock crawling, to desert racing, to monster truck competitions. They all have a circular 6 bolt pattern, a 31 spline input, and same index diameter. The Jeep Dealer refuses to order or sell the necessary fluid to …. Since the clips eliminate the common problem of the pump wearing holes into the housing, a leak-resistant, long service life is ensured. The BW4405 transfer case will make noise if there's a difference in tread depth of more than 0. I have a 1982 K-5 Blazer with a NP 208 transfer case. New Venture Gear, a division of Magna Powertrain, was an automobile and light truck transmission company that was started in 1990 as the first ever joint venture between any of the Big Three US automakers. This transfer case has been remanufactured at our state of the art facility using the latest advancements in aftermarket technology. Go back and beat the heck out of the guy that filled it with tranny fluid. The NP205 holds 2. Transfer Case Assembly Transfer Case Parts Transfer Case Rebuild Kits At Transfer Case Warehouse we o ffer the most reputable and professionally built transfer cases in the industry. The 242 premiered in the XJ Cherokee / Wagoneer and MJ Commache as the SelecTrac option. There are two versions of the 6L80E transmission output shaft that will work with the Novak adapter. Otherwise, I am thinking that it isn't pure coincidence that I changed two wheel brgs in the past two weeks and now I have a bizarre front end noise that I didn't have before I did the passenger side. Hummer transfer cases run very hot and burn fluid. Good used case halves are a challenge to find. W hen most people think of the New Process 203 transfer case, two things come to mind: 1) 300 bulky pounds of cast iron. This unit can have issues with premature case failure caused by the oil pump housing wearing a hole in the case, causing loss of fluid and transfer case failure. Our primary goal is to provide quality and customer satisfaction. Jeep's YJ Wrangler and the XJ / MJ Cherokees with the Command Trac option were the first models to feature it. The fluid was also bright clear red. This is the nearly indestructable all gear to gear transfer case as. Transfer Case Assembly Transfer Case Parts Transfer Case Rebuild Kits At Transfer Case Warehouse we o ffer the most reputable and professionally built transfer cases in the industry. Potential problems with the NP261 Transfer Case. I checked to see if it was simply sieving out the bottom, and it is not. I assumed that was what it took. The NP205 transfer case is a heavy duty gear driven transfer case in a cast iron case. Dana 300 Transfer Case Gears, Bearings, Gasket Sets, Overhaul Kits and Seals. SLOWLY lower the transmission and transfer case, watch for binding or pulling of any electrical or mechanical connections, then remove the transfer case vent from the clips on the transmission. Lastly, the early transfer case may also have a different cut on the input splines. This hole is so small that most customers & truck owners never see oil on the ground but until it's too late. Jun 11 2012, 12:15am I have a 2002 Denali Sierra with quadrasteer and today I drained the rear diff fluid and was planning on simply refilling it again through the the fill hole on the passenger side. If you look at the rear of the transfer case,you will see two plugs,one lower than the. Contributed By: Snakeyes_Tx I will now share to you my infinite knowledge on the drive-line part of an 86 FSJ that originally is equipped with a New Process 228 transfer case. Can a person use atf plus 4 in a np241 dodge transfer case? Yes, that is the proper fluid. The NP219 was used for two years in Jeeps and then replaced by the 228/229 in 1982. There's not enough room between the case and sprocket for the chain to skip a tooth without breaking the case. The NP241OR is only available with the Rubicon trim level in the Wrangler TJ and Wrangler JK. This transfer case has been remanufactured at our state of the art facility using the latest advancements in aftermarket technology. DANA 24 TRANSFER CASE: The Dana 24 was installed in F-250 4x4's from 1960 through 1972. Visit our site for coupons and promotions. NP208 transfer case. GMC Transmission Data Figuring RPM to MPH. Came out of a 1995 Chevy K2500 vin F with RPO code L56 HD engine. Jun 11 2012, 12:15am I have a 2002 Denali Sierra with quadrasteer and today I drained the rear diff fluid and was planning on simply refilling it again through the the fill hole on the passenger side. We own a 2000 Jeep Grand Cherokee. as the chain wears every other tooth of the input shaft gear it lets the chain creep toward the case if you fix it now you will have only a fiew ground case ribs and not a busted case. New Process 246 Transfer case question I have this T-Case on my truck. The Novak Guide to the New Process / New Venture Gear 231 Transfer Case. Single transfer case that features a 4. The lower one is the drain, the upper is the fill and level one. Note the spline. Need Transfer Case Parts like chain case seals, transfer case bearings & seals, transfer case components, and more! Buy online, pick up in-store in 30 minutes. The transfer case is a NP 208. When fluid is leaking from a broken seal. I'd like to drain this old ATF out and fill with new ATF. A transfer case is a part of the drivetrain of four-wheel-drive, all-wheel-drive, and other multiple powered axle vehicles. Was doing routine maintenance on my 1983 GMC, half-ton, 4-wheel drive p/u truck. The transfer case "increases the ratio of engine revolutions opposed to tire revolutions. The fluid in the transfer case serves as both lubricant and helps to keep the internal components cool and turning smoothly. If I am moving, it will not engage the 4wd. When it's in four wheel drive it jumps out of gear. Your transfer case may be indeed cracked but I would still get a second opinion. bits of metal coming out) and new fluid will help keep things operating smoothly. Oil Fill Capacity pints. The Muncie, Indiana, plant under New Venture Gear produced the NV4500, NV3500, and NV3550 light truck transmissions. The NP208 is an aluminum case 2. Looking for a transfer case for your Ford vehicle? You came to the right place! We have a massive network of warehouses all across the US and Canada, meaning our inventory of used Ford transfer cases available for purchase is almost guaranteed to have the right transfer case for you. I do not have the part number handy, but you should not need it at a dealer parts shop. anyway i just need to know what type of fluid i need to put in my tcase. Check out the transfer station as we go through Jp's guide to Jeep transfer cases. 0090 for more information. Performance Built NP229 Transfer Case. They all have a circular 6 bolt pattern, a 31 spline input, and same index diameter. If possible, retain your existing electric shift motors or sensors for your replacement transfer case. We offer all available models for Chrysler, Ford, GM and Jeep applications from such manufacturers as New Process, New Venture and Borg Warner. NP 263 / 263 XHD GM chevy parts. It keeps showing that the fluid is way low in spite of a significant amount of fluid in there. There are only 2 plugs on the back of the transfer case: the lower one is for draining and the upper is for filling. Fluid capacity is listed in the service manual as 4 pints (2 quarts). A suction gun. The link below will take you to the transfer case section for a 2nd gen Dodge Ram Truck. The shift lever is connected to the transfer case range lever by an adjustable linkage rod. We have several other warranty packages that are available for upgrade. RANDYS selection of Zumbrota remanufactured transfer cases includes options for multiple engine and transmission types in GM vehicles, including. Note that Tera recommends running synthetic ATF fluid in their 4:1 kit. Please visit our products page for more information on transmission, transfer cases, gears, splined shafts, and differentials. Our applications include Transfer Case Kits, Gears, Bearings, Shafts, Gaskets, Seals and more for all Jeep® models. Replacing this fluid at appropriate intervals can help prevent premature wear and damage caused by contaminated or broken-down fluid. Transfer case fluid is either synthetic or traditional gear oil, but like many vehicles, certain vehicles need certain types of transfer case fluids. REMOVING EXTERNAL COMPONENTS. The NVG246 transfer case is man-. Featured Video Dorman Innovation Process. Feel free to ask your sales associate if you qualify for one of our extended warranty upgrade options. The NP219 was used for two years in Jeeps and then replaced by the 228/229 in 1982. The full time system requires oil changes at regular intervals, according to the amount and type of work done by the unit. There is a 3 bolt cover on the idler shaft. It is time to once again change the fluid in the transfer case. With over 19 years experience in transfer cases, the Transfer Case Store is an industry leader in high quality, pro grade remanufactured transfer cases. Fluid capacity is listed in the service manual as 4 pints (2 quarts). Adjustment Procedure For NP 203 Fulltime Transfer Case Shift Linkage. Transfer Case Assembly Transfer Case Parts Transfer Case Rebuild Kits At Transfer Case Warehouse we o ffer the most reputable and professionally built transfer cases in the industry. There are only 2 plugs on the back of the transfer case: the lower one is for draining and the upper is for filling. All engine fluids, transmission, radiator, etc fluid are fine and are not the same color. February 2009. The Syracuse New Process Gear plant produced transfer cases for all of the "Big Three" Ford, Chrysler, and General Motors. GM Transfer Case Pump Rub Fix NP 261 263 HD Xhd - Duration: NP208 Transfer Case Reassembly Part 1 How to change transfer case and rear diff fluid on a 1988-1998 chevy k1500 - Duration:. W hen most people think of the New Process 203 transfer case, two things come to mind: 1) 300 bulky pounds of cast iron. I gave the dealer my VIN, they said it has a special NV246 transfer case and requires special fluid only avil at the dodge dlr. Get the replacement transfer case upgraded heavy aluminum rear case that fixes inherent weaknesses built into OEM (original equipment manufacturer) transfer cases that came with the vehicle you have. Transfer Case: Service and Repair New Process 241 (Manual Shift Transfer Case) Transfer Case Replacement Transfer Case Component Location NOTICE: When fasteners are removed, always reinstall them at the same location from which they were removed. A transfer case gasket seals fluid inside the transfer case to prevent. My friends transfer case wont stay in gear on his truck. 2 and np249j transfer case. So I am trying to get my truck ready for 8 hours of towing I have coming up and the only things I have left on my list are transfer case fluid change and front diff fluid change. I checked to see if it was simply sieving out the bottom, and it is not. This made it look good, but the crap that it broke loose would usually damage the engine. With the latest dual transfer case kits, extreme clocking rotations, and non-stock combinations we felt the need for a f. The shift lever is connected to the transfer case range lever by an adjustable linkage rod. Jun 11 2012, 12:15am I have a 2002 Denali Sierra with quadrasteer and today I drained the rear diff fluid and was planning on simply refilling it again through the the fill hole on the passenger side. Jeep's YJ Wrangler and the XJ / MJ Cherokees with the Command Trac option were the first models to feature it. I just recently bought a 79 F150 and I've been doing the usual routine maintenance that hasn't been done in quite some time. It can be operated in either two or four wheel drive. We specialize in American transfer cases, BMW transfercases and Mercedes ML transfer cases. 10185 A15 Transfer Case Magnetic Drain Plug Kit, LB7 LLY LBZ, 2001-2007, LWN 2. 94 Engine Motor 3. The NP246 Transfer Case (New Process 246) saw a production run largely in the early-mid 2000s for GM trucks, and the late 2000s for Dodge Ram. There's not enough room between the case and sprocket for the chain to skip a tooth without breaking the case. This can be done without a press, and with basic tools. I used Mobil 1 75w140 with the limited slip additive for the diffs. MAINTENANCE : Jeep JK Wrangler NV-241 / NV-241OR Transfer Case Service Changing out the ATF+4 transfer case fluid will give you an opportunity to inspect it for any signs of abnormal wear going on inside (i. The New Process NP208 transfer case is a strong, reliable unit that features 2. chevy/gm np-208 new process transfer case Synchronized front 32 spline input shaft, fits TH400 automatic transmissions and Manual transmissions.